Saturday, 6 November 2010

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Transactions: INTERNATIONAL JOURNAL of MECHANICS
Transactions ID Number: 19-655
Full Name: Somsak Siwadamrongpong
Position: Ph.D. Candidate
Age: ON
Sex: Male
Address: Suranaree University of Technology
Country: THAILAND
Tel: 0816582770
Tel prefix:
Fax:
E-mail address: somsaksi@sut.ac.th
Other E-mails: arundo_2528@hotmail.com
Title of the Paper: Simulation and Design of Jigs for Bus's Chassis Production
Authors as they appear in the Paper: Somsak Siwadamrongpong,Usawadee Ongarjwutichai
Email addresses of all the authors: somsaksi@sut.ac.th,arundo_2528@hotmail.com
Number of paper pages: 8
Abstract: Bus manufacturing is one of important automobile industries. In small enterprise, bus chassis is based on manually production. The manual production is low production rate and long throughput time. Moreover, the manual processes are also difficult to make standardization and lead to maintenance difficulty. Therefore, this study aims to design production jigs for bus chassis and use finite element method to analyze the jigs. Production rate with various production scenarios also analyzed. 2 models of Chassis technical data and information was collected from bus manufacturer. The chassis was break into sub-assemblies. 4 Jigs were designed for production of all sub-assemblies. Jigs design was built and assembled on SolidWork, finite element method was carried out by using ANSYS Workbench. Simulation results show that the minimum safety of factor occurs with factor 1.94. Re-design of jigs yield an improvement on the weak point with safety of factor 4.20. Standard ti!
me for production of each sub-assembly was calculated. It was found that production rate of 2.3-2.8 chassis/day is achieved based on 2-man working with 4 jigs. The 4-man working yields about 75% increasing in production rate with also increase of %idle time compared to 2-man working scenario. 6-man working with additional 2 jigs found that production rate of 5 chassis/day.
Keywords: Bus, Chassis, Jig, Fixture, Standard time, ANSYS
EXTENSION of the file: .doc
Special (Invited) Session: Simulation and Design of Jigs for Bus's Chassis Production
Organizer of the Session: 635-384
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